5 Ton Wire Rope Electric Hoist for Medium-Duty Industrial Lifting

Structural composition

Lifting motor:Conical rotor brake motor with heat dissipation fins on the casing, providing good heat dissipation, self-locking upon power failure, and large braking torque.

Reduction mechanism: Hardened helical gear transmission, high efficiency, low noise, and long service life.

Drum:Cylindrical drum body, multi-layered winding of steel wire rope, neat rope arrangement, and large rope capacity.

Wire rope:Special wire rope for lifting, with high tensile strength, wear resistance, and safety factor.

Rope pulley/pulley block:Side rope pulley structure, equipped with pulley hook assembly, the multiplier design makes lifting effortless and lowering stable.

Hook assembly: Forged hooks equipped with anti-slip latches, ensuring safe and reliable operation.

Electrical control box:An independent electrical box that integrates contactors and protective components, with neat wiring.

Rail base/traveling trolley:The bottom is fixed to the rail base, driving the whole machine to move along the I-beam rail.

Control system:Ground-operated flashlight switch, optional wireless remote control

Safety devices:bidirectional limit switches, power-off brake, hook anti-detachment, overload protection (optional), warning signs.

Working principle

The hoisting motor drives the drum to wind up and unwind the wire rope via a hardened gear reducer. The wire rope, through a rope pulley and a lower pulley hook assembly, drives the hook to rise and fall vertically. The pulley assembly's multiplier design ensures effortless and stable lifting even at a 5-ton capacity. The bottom rail base drives the entire machine to move horizontally along the I-beam track, forming a complete "lifting + translation" hoisting capability. Operation is completed by one worker using a handheld flashlight; wireless remote control is optional if the operator needs to be away from the heavy object or work across areas.

Core advantages

Main tonnage, wide coverage:5 tons covers the vast majority of conventional hoisting needs in industrial sites, one machine is versatile for multiple working conditions, and has a high utilization rate.

Good heat dissipation and continuous operation:The motor housing is equipped with heat dissipation fins, which provides excellent heat dissipation performance and is suitable for high-frequency continuous operation in machine shops, storage yards and other similar locations.

Cylindrical drum with neatly arranged ropes:The cylindrical drum has multiple layers of winding, resulting in a large rope capacity, less wear on the wire rope, and the ability to achieve a greater lifting height.

One-line operation:The bottom rail mount moves along the I-beam rail, and one unit covers the entire workstation line, eliminating the need for repeated configuration for multiple workstations.

High load-bearing capacity and stable lifting: The wire rope winch, combined with the pulley block, ensures smooth and impact-free lifting under heavy loads, and accurate and stable positioning.

Safety features include:bidirectional upper and lower limit switches to prevent top impact, a conical brake motor with power-off self-locking to prevent hook slippage, and a hook anti-detachment tongue to ensure safe heavy-duty operations.

Easy to maintain:Classic structure, few points of failure, daily inspection only requires checking the wire rope, brake and lubrication, and spare parts are universal and readily available.

Highly adaptable:It can be used independently for beam hanging, or it can be used with electric single beam, double beam, suspended crane, and cantilever crane, making it widely adaptable.

Application scenarios

Applications include: workpiece loading and unloading and transfer in machining plants; maintenance, installation, and hoisting of large equipment; warehousing and stacking of goods; loading and unloading of profiles, pipes, and plates in steel yards; transfer of large components on assembly lines; mold disassembly, assembly, and flipping; hoisting of steel structure components; manufacturing of pumps, valves, motors, reducers, and pressure vessels; auxiliary equipment workshops in building materials, metallurgy, and power industries; and use with electric single-girder/double-girder cranes, overhead cranes, and cantilever cranes.